Thermoplastic Composite Sandwich Panels

Polystrand™ Thermoplastic Composite Panels

Lightweight, Strong, & Durable

Constructed of Polystrand™ continuous fiber reinforced thermoplastic facesheets thermally bonded with a variety of internal core materials including thermoplastic foam and honeycomb core, these engineered composite panels are constructed without secondary adhesives for a stronger bond and more efficient manufacturing process.

These panels are designed and customized to maximize performance and minimize weight. By configuring facesheet layers, thicknesses, and fiber content in combination with the right core material selection, we can help you achieve your specific design and performance requirements.

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Impact

  • Superior strength to weight ratio vs. other materials such as wood and aluminum
  • Uniform high quality
  • UV, chemical, and moisture resistance
  • High impact strength
  • Suited for a wide range of end use applications, including boat decks, RV bunks, storm shelters and shipping containers

Resources

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Design Guide: Composite Sandwich Panels

Panel material selection and design considerations – get the Design Guide

Hammerhead™ Application & Installation Guide

Download the comprehensive guide

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eBook: Smart Materials™ Advanced Composites

Curious about composites? Download the eBook

whitepaper webinar

Whitepaper: Thermoplastic Composite Sandwich Panels

Design optimization, predictive tools and best practices for working with thermoplastic composite sandwich panels

Resources
 
Transforming RVs and Caravans with Advanced Composites Application Overview Learn how composites are replacing traditional materials in RVs and caravans.
Composite Laminates for RVs and Caravans Application Graphic Polystrand™ continuous fiber reinforced thermoplastic laminates offer lightweight, durable, and strong solutions for RV cabinetry, furniture, subfloor, flooring, and roof panels.
Transforming Modular & Offsite Construction with Advanced Composites Application Overview Composite solutions for building and construction applications
Advanced Composites Advancing Innovation in Building and Construction Video How are advanced composite solutions fueling innovation in building and construction? These materials are lighter, have a longer lifespan, and facilitate the fast and efficient construction of structures.
Garage Door Composite Panel Application Overview Application Overview Application overview for composite panels and laminates used in garage door panels.
Garage Door Panel Case Study Polystrand™ Thermoplastic Composite Panels provided custom-formulated panels with UV stable laminates and improved the efficiency of the manufacturing process for OEM.
Wall and Floor Panels for Adventure Camper Manufacturer Case Study Polystrand™ Thermoplastic Composite Sandwich Panels provided lightweight, durability, and insulation requirements for camper.
Modular Wall Construction Case Study Polystrand™ Thermoplastic Composite Panels provided on-site technical support and customization for modular wall construction.
Polystrand™ Thermoplastic Composite Panels Processing + Design Guide Application and installation guide for comparison data, application guidance, and tips for installation.
Polystrand aPET Cargo Trailer Case Study Polystrand™ aPET thermoplastic composite tri-ply laminate solution replaced metal and provided an impact resistant and corrosion-proof composite material to prevent dents and rust..
Advanced Composites for Automotive Applications Video Polystrand™, Glasforms™, and Gordon Composites™ are exceptional alternatives to traditional materials such as wood, ceramic, and metal for automotive applications.
Advanced Composites Automotive Overview Application Overview Composite solutions for lightweighting, reinforcing, and replacing metal in automotive applications.
Get to Know Composite Sandwich Structures Article Design optimization, predictive tools, and best practices for thermoplastic composite sandwich panels.
White Paper: Thermoplastic Composite Sandwich Panels White Paper Design optimization, predictive tools and best practices for working with thermoplastic composite sandwich panels.
Polystrand™ Materials and Applications - Video Video Polystrand™ continuous fiber reinforced thermoplastic composites - lightweight, strong, and versatile.
Composite Sandwich Panels Processing + Design Guide Your comprehensive resource for material selection and design considerations of composite sandwich panels.
Hammerhead™ Marine Panels - Application & Installation Guide Application Overview Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores.
Advanced Composites Webinar Video Take a closer look at the benefits of continuous fiber reinforced thermoplastic composites.
Polystrand™ Product Selection Guide Product Selection Guide Polystrand™ material properties, capabilities, product nomenclature and lamination lay-up configurations
Webinar: Composite Sandwich Panels Webinar Explore Design and Material Selection of Composite Panels for Structural Components
Smart Materials™ Advanced Composites for Demanding Applications - eBook eBook Take a comprehensive look at composite materials to help you identify the best solution for your needs.
CFRTP Advantages & Applications White Paper Explore the functionality and versatility of continuous fiber-reinforced thermoplastic composites.
Processing & Design Guide: Polystrand™ Thermoplastic Composites Processing + Design Guide Guide to processing Polystrand Continuous Fiber Reinforced Thermoplastic Composites.
whitepaper webinar

Webinar: Composite Sandwich Panels

Explore design & material selection of composite panels for structural components